Real Life REsults

Canadian Iron Ore Mine Avoids Major Steel Cord Belt Downtime, Stays Open Longer During Busy Season

An Iron Ore Mine in Northern Canada was facing huge downtime costs from a damaged steel cord belt. By contacting their local Flexco Territory Manager, they were able to get their belt back into operation and avoid a complete shutdown. Read about it in our latest application story!

Novitool® Endless Splicing System Decreases Downtime and Safety Concerns for Major Airport

A major airport in Southeast Asia was outsourcing their belt splicing to a water-cooled press service. Over time, splice quality was diminishing, and safety concerns were mounting. After hosting Flexco for an in-house seminar, the maintenance team decided to utilize the Novitool® Aero® Splice Press and Pun M™ Mobile Punch in their next moment of downtime, saving airlines and passengers from a massive logistical nightmare.

FXC™ Steel Cord Belt Fastening System Drastically Reduces Downtime for Coal Facility

A coal transport facility from the eastern United States needed a fast-acting solution to get their steel cord belts back up and running. Downtime incidents were consistently destroying their profit margin, so they knew it was time to make a change. See how they were able to find a solution in our Real-Life Result.

Flexco Food Grade Primary Cleaners Cut Costs and Repairs for Major Food Processing Facility

A dough processing plant changed their belt cleaning method from a homemade solution to Flexco’s FGP Food Grade Primary Cleaner. The result? Huge time and cost savings. Read about it in our latest application story!

Endless Conveyor Belt Splicing Equipment Gives Meat Processing Facility Higher Quality Belt Performance

A major protein processing company was constantly dealing with poor belt splice quality. In turn, they were facing major conveyor belt downtime, mounting costs, and serious safety concerns. How did they turn it around? Find out in our latest Real-Life Result!

Flexco Endless Splicing System Turns Pain into Profit for Food Processing Giant

To cut back on downtime and reduce operating costs, a major food processing company in the United States decided to utilize Flexco’s latest Endless Splicing Systems. In time, they created a safer and more efficient internal conveyor belt splicing process.

FGP Food Grade Precleaner Eliminates 98% of Carryback for Detergent Plant

When excessive carryback, belt slippage, and equipment reliability became a problem for a detergent plant, they decided to remove the bristled cleaner that was specified into the system in favor of an FGP Food Grade Precleaner. The resulting 98% reduction in carryback made them believers.

Novitool^® Amigo^™ Homogeneous Splice Presses Save Time, Manpower, and Belt Damage for Large Beef Processor

When a cleaner blade got caught in a poor quality splice, shutting down a critical conveyor, the operations manager at a beef plant decided to say goodbye to hot wand splicing in favor of consistent, quality splices from the Novitool® Amigo™ Homogeneous Splice Press.

Novitool^® Aero^® 325 Splice Press Saves Downtime Costs for Medical Supply Operation

A medical supplier on the West Coast recognized that spending 1 hour and 30 minutes splicing their live roller belts was costing approximately $45,000 in downtime. The switch to Flexco's newest endless splicing system reduces that time to 30 minutes, saving the operation $30,000 per splice.

Flexco Washbox Reduces Carryback, Spillage, and Downtime at Iron Ore Hub in Western Australia

One of the biggest iron ore hubs in the world was experiencing severe maintenance clean-up costs and associated labour time. Flexco partnered with the site's engineers to install a Wash Box that produced an instant drop in carryback.